Softwall Cleanroom - Vinyl Curtains - 8x8x8H - ISO 6 Class 1,000 - (3) Filters - (2) Lights CAP-577F-WR-8x8x8H-E8-S8-SC3-LBF2-PW-G161
The softwall cleanroom an affordable method of providing a quality controlled environment with low particulate counts. The p cleanrooms typically operate as a positive pressure enclosures, but can also be used as negative pressure containment areas. The portable cleanrooms are designed with HEPA filters to remove particles down to 0.3 microns at 99.99% efficiency.
The modular cleanrooms come with easy to assemble sections, with a maximum size of 12 feet x 12 feet, with a leg in each corner. Larger cleanroom units can be constructed by simply attaching standard softwall cleanroom components to create one continuous room with support legs on a 12'x12' pattern. A 24 ft x 24 ft cleanroom would have one center post. The modular cleanrooms can be expanded or reduced in size without taking the entire cleanroom down. This feature makes it fast and easy to add sections or change the shape for other requirements. A number of smaller cleanrooms can be combined for a large cleanroom project and later be changed back to a smaller portable cleanroom and relocated. If a larger cleanroom is required without center legs, choose the Series CAP-575 model. This model of modular cleanroom has 4”x4” angled steel beams to support the width of the cleanroom, from 12’ to 24’, without the need for center legs.
PORTABLE CLEANROOM GENERAL FEATURES
• 99.99% on 0.3 micron HEPA filters
• Aluminum frame HEPA filters
• Flat panel LED lights
• Clear vinyl curtains
• 120 volt filters and lights
• White painted finish
The softwall modular cleanrooms use the CAP-117-424 (2x4) motorized ceiling HEPA filter, LED cleanroom lights and blank ceiling panels in various quantities, depending on the size and class of the cleanroom. The perimeter of the modular cleanroom is enclosed by clear vinyl curtains. These are easily attached to the portable cleanroom with 3M Dual Lock (cleanroom Velcro type material). Optional styles and materials for the cleanroom curtains included sewn cleanroom fabric, static dissipative material, or 13 mil yellow vinyl (for photolithography applications). The cleanrooms can be furnished with a prefab wiring kit for quick and easy connections of the filters and lights to a single junction box located on top of the softwall cleanroom.
PORTABLE CLEANROOM CONSTRUCTION
The portable cleanroom frame is constructed of high-strength 2”x2” tubular steel with a white baked-enamel finish. The tubes are bolted together to form the upper frame assembly to which the tubular steel leg supports are attached. The modular cleanroom frame is lightweight, to allow the frame and components to be hand-lifted and assembled. One person can assemble the cleanroom, but it is easier to do with two people. The tubular steel frame is constructed to support the filters, lights, and blank panels. Tee bar dividers seal the space between the filters, lights, and blank panels.
PORTABLE CLEANROOM CURTAINS
Standard portable cleanroom curtain dimensions are clear 40 mil vinyl with Dual Lock strips sewn along the top for mounting. All standard and optional cleanroom curtain dimensions will be 54 in. x 90 in. x 40 mil thick. The modular cleanroom curtains overlap every 48”, which provides a 6” overlap, around the perimeter of the cleanroom. To enter or exit the cleanroom, the curtains are simply spread apart where they overlap. The cleanroom curtains automatically reseal as the two halves come back together.
PORTABLE CLEANROOM STRIP DOORS
The strip door on the portable cleanroom consists of 8 inch x 80 mil thick vinyl strips, with 2 inch overlap on each side along the length. The standard strip door is 48” wide. The strips doors are shipped assembled, with mounting angle on top.
PORTABLE CLEANROOM CEILING LIGHTS
The super lightweight 2’x4’ cleanroom LED light panels are easily installed by one person. These modern LED cleanroom lights provide higher illumination and non-glare lighting, versus the traditional white fluorescent light fixtures. The cleanroom lights are set into the tee bar ceiling grid system. Gasketing provides the seal between the tee bar mounting surface and the light housing surface.
Softwall cleanroom ceiling lights will be on their own separate electric circuit and will be controlled by a standard light switch. The ON/OFF switch is conveniently located on the leg outside the cleanroom curtain below the junction box.
PORTABLE CLEANROOM CEILING HEIGHT REQUIREMENTS
The standard cleanroom height for these portable, modular cleanrooms is 8 feet, with the additional 14 inches of the filter unit making it a total of 9’2”. A two inch minimum space is required between the top of the filter unit and the ceiling. Modular cleanrooms are available in any height to fit your cleanroom requirements.
PORTABLE CLEANROOM ANTEROOM OR GOWNING ROOM
Anterooms (to perform pre-clean room procedures) or gowning rooms are modular and can easily be added to the portable cleanroom. Gowning room curtains are attached to the ceiling grid systems to provide a separate enclosed area inside of the modular cleanroom. Optional strip curtains can be ordered to replace a solid vinyl curtain.
PORTABLE CLEANROOM CASTERS
Mobility can be added to these cleanrooms by adapting them with the caster option. The portable cleanrooms would have heavy duty casters on the bottom of each leg.
PORTABLE CLEANROOM PREFAB ELECTRIC WIRING KIT
The portable cleanroom prefab electric wiring kit is a cost-effective and time-saving option to conventional electrical wiring. It facilitates quick and easy “plug together” type electric connection of the lights and filter units. An electrician simply connects power to a single point junction box located on top of the cleanroom. The “plug together” male/female connectors included with the prefab wiring kit are Reloc brand connectors. They are designed to be repeatedly plugged and unplugged as necessary.
PORTABLE CLEANROOM ELECTRIC JUNCTION BOX
The modular cleanroom electrical junction box receives power by being wired to your building’s electrical system. It is located on the top horizontal beam near the outside corner of the cleanroom.
PORTABLE CLEANROOM FILTER UNITS
The cleanroom CAP-117-424 filter units will also be on their own separate 20 amp max. electric circuit (1.4 RLA per filter unit). Cleanroom filter units have a variable speed switch to designate low, medium, and high speeds. NOTE: Filter units and ceiling lights for the modular cleanroom will not be on the same circuit.
PORTABLE CLEANROOM FEATURES
• Free spans up to 12 feet without adding a support leg or hanging point (delete the period)
• Modular bolt-together design simplifies both initial cleanroom assembly and future additions
• All frame components are painted in a durable and cleanroom-approved flat white powder coated finish
• 2’x2’ tubular steel legs - 14 gauge
• 2’ x 4' tubular steel beams - 11 gauge
• Aluminum T-bars with polyurethane foam gasket from the 2'x4' ceiling grid
• 12 gauge steel support gussets and 1/4 x 3/4 solid steel struts
• Transparent clear 40 mil flame retardant static dissipative curtains, attached to the frame with Dual Lock
• Adjustable steel leg leveling glides on each leg
• Modular cleanroom design offers great flexibility
• Cleanroom Classifications from ISO 8 Class 100,000 to ISO 4 Class 10
• Complete with motorized ceiling HEPA filters, lights and prefab wiring kit (requires only assembly and electric power connection)
• Fast delivery - most units shipped from stock
PORTABLE CLEANROOM DESIGN OPTIONS
• Casters with brakes
• Gowning room - external additional or internal division for gowning
• Low outgassing sealant and/or gasket
• Ionization system
• Magnehelic or minihelic pressure gage system
• Decorative shroud cover - painted steel or stainless steel
• Clear acrylic ceiling tile
QUICK SHIP ON PORTABLE CLEANROOMS
Model CAP-577 portable cleanroom parts are in stock and ship in 5-10 business days, after receipt of signed approval drawings.