Prefabricated Softwall Clean Rooms - Vinyl Curtains - 6x8x8H - ISO 8 Class 100,000 - (1) Filter - (1) Light CAP-577F-WR-6x8x8H-E6-S8-SC1-LBF2-PW-G161
The prefabricated softwall clean room is an affordable method of providing a quality controlled environment with low particulate counts. The prefabricated clean rooms typically operate as a positive pressure enclosures, but can also be used as negative pressure containment areas. The portable cleanrooms are designed with HEPA filters to remove particles down to 0.3 microns at 99.99% efficiency.
The modular clean rooms come with easy to assemble sections, with a maximum size of 12 feet x 12 feet, with a leg in each corner. Larger clean room units can be constructed by simply attaching standard softwall clean room components to create one continuous room with support legs on a 12'x12' pattern. A 24 ft x 24 ft clean room would have one center post. The modular clean rooms can be expanded or reduced in size without taking the entire clean room down. This feature makes it fast and easy to add sections or change the shape for other requirements. A number of smaller clean rooms can be combined for a large clean room project and later be changed back to a smaller portable clean room and relocated. If a larger cleanr oom is required without center legs, choose the Series CAP-575 model. This model of modular clean room has 4”x4” angled steel beams to support the width of the clean room.
PREFABRICATED SOFTWALL CLEAN ROOMS GENERAL FEATURES
• 99.99% on 0.3 micron HEPA filters
• Aluminum frame HEPA filters
• Flat panel LED lights
• Clear vinyl curtains
• 120 volt filters and lights
• White painted finish
The prefabricated softwall modular clean room uses the CAP-117-424 (2x4) motorized ceiling HEPA filter, LED clean room lights and blank ceiling panels in various quantities, depending on the size and class of the clean room. The perimeter of the modular clean room is enclosed by clear vinyl curtains. These are easily attached to the portable clean room with 3M Dual Lock (clean room Velcro type material). Optional styles and materials for the clean room curtains included sewn clean room fabric, static dissipative material, or 13 mil yellow vinyl (for photolithography applications). The clean rooms can be furnished with a prefab wiring kit for quick and easy connections of the filters and lights to a single junction box located on top of the prefabricated softwall clean rooms.
PREFABRICATED SOFTWALL CLEAN ROOM CONSTRUCTION
The portable clean room frame is constructed of high-strength 2”x2” tubular steel with a white baked-enamel finish. The tubes are bolted together to form the upper frame assembly to which the tubular steel leg supports are attached. The modular clean room frame is lightweight, to allow the frame and components to be hand-lifted and assembled. One person can assemble the clean room, but it is easier to do with two people. The tubular steel frame is constructed to support the filters, lights, and blank panels. Tee bar dividers seal the space between the filters, lights, and blank panels.
PREFABRICATED SOFTWALL CLEAN ROOM CURTAINS
Standard portable clean room curtain is a clear 40 mil fire retardant vinyl with 3M Dual Lock strips sewn along the top for mounting. All standard clean room curtain dimension is 54 inches x 90 inches x 40 mils thick. The modular clean room curtains overlap every 48”, which provides a 6” overlap, around the perimeter of the cleanroom. To enter or exit the clean room, the curtains are simply spread apart where they overlap. The clean room curtains automatically reseal as the two halves come back together.
PREFABRICATED SOFTWALL CLEAN ROOM STRIP DOORS
The strip door on the portable clean room consists of 8 inch x 80 mil thick vinyl strips, with 2 inch overlap on each side along the length. The standard strip door is 48” wide. The strips doors are shipped assembled, with mounting angle on top.
PREFABRICATED SOFTWALL CLEAN ROOM CEILING LIGHTS
The super lightweight 2’x4’ clean room LED light panels are easily installed by one person. These modern LED clean room lights provide higher illumination and non-glare lighting, versus the traditional white fluorescent light fixtures. The clean room lights are set into the tee bar ceiling grid system. Gasketing provides the seal between the tee bar mounting surface and the light housing surface.
Softwall clean room ceiling lights will be on their own separate electric circuit and will be controlled by a standard light switch. The ON/OFF switch is conveniently located on the leg outside the clean room curtain below the junction box.
PREFABRICATED SOFTWALL CLEAN ROOM CEILING HEIGHT REQUIREMENTS
The standard clean room height for these portable, modular clean rooms is 8 feet, with the additional 14 inches of the filter unit making it a total of 9’2”. A two inch minimum space is required between the top of the filter unit and the ceiling. Modular clean rooms are available in any height to fit your clean room requirements.
PREFABRICATED SOFTWALL CLEAN ROOM ANTEROOM OR GOWNING ROOM
Anterooms (to perform pre-clean room procedures) or gowning rooms are modular and can easily be added to the portable cleanroom. Gowning room curtains are attached to the ceiling grid systems to provide a separate enclosed area inside of the modular clean room. Optional strip curtains can be ordered to replace a solid vinyl curtain.
PREFABRICATED SOFTWALL CLEAN ROOM CASTERS
Mobility can be added to these clean rooms by adapting them with the caster option. The portable clean rooms would have heavy duty casters on the bottom of each leg.
PREFABRICATED SOFTWALL CLEAN ROOM PREFAB ELECTRIC WIRING KIT
The portable clean room prefab electric wiring kit is a cost-effective and time-saving option to conventional electrical wiring. It facilitates quick and easy “plug together” type electric connection of the lights and filter units. An electrician simply connects power to a single point junction box located on top of the clean room. The “plug together” male/female connectors included with the prefab wiring kit are Reloc brand connectors. They are designed to be repeatedly plugged and unplugged as necessary.
PREFABRICATED SOFTWALL CLEAN ROOM ELECTRIC JUNCTION BOX
The modular clean room electrical junction box receives power by being wired to your building’s electrical system. It is located on the top horizontal beam near the outside corner of the clean room.
PREFABRICATED SOFTWALL CLEAN ROOM FILTER UNITS
The clean room CAP-117-424 filter units will also be on their own separate 20 amp max. electric circuit (1.4 RLA per filter unit). Clean room filter units have a variable speed switch to designate low, medium, and high speeds. NOTE: Filter units and ceiling lights for the modular clean room will not be on the same circuit.
PREFABRICATED SOFTWALL CLEAN ROOM FEATURES
• Free spans up to 12 feet without adding a support leg or hanging point (delete the period)
• Modular bolt-together design simplifies both initial clean room assembly and future additions
• All frame components are painted in a durable and clean room-approved flat white powder coated finish
• 2’x2’ tubular steel legs - 14 gauge
• 2’ x 4' tubular steel beams - 11 gauge
• Aluminum T-bars with polyurethane foam gasket from the 2'x4' ceiling grid
• 12 gauge steel support gussets and 1/4 x 3/4 solid steel struts
• Transparent clear 40 mil flame retardant static dissipative curtains, attached to the frame with Dual Lock
• Adjustable steel leg leveling glides on each leg
• Modular clean room design offers great flexibility
• Clean room Classifications from ISO 8 Class 100,000 to ISO 4 Class 10
• Complete with motorized ceiling HEPA filters, lights and prefab wiring kit (requires only assembly and electric power connection)
• Fast delivery - most units shipped from stock
PREFABRICATED SOFTWALL CLEAN ROOM DESIGN OPTIONS
• Casters with brakes
• Gowning room - external additional or internal division for gowning
• Low outgassing sealant and/or gasket
• Ionization system
• Magnehelic or minihelic pressure gage system
• Decorative shroud cover - painted steel or stainless steel
• Clear acrylic ceiling tile
QUICK SHIP ON PREFABRICATED CLEAN ROOMS
Model CAP-577 portable cleanroom parts are in stock and ship in 5-10 business days, after receipt of signed approval drawings.